Investment castings are designed to
minimize the cost of producing close tolerance parts.
Maintaining close dimensional tolerance in an investment
casting is affected by many factors. Most of these
factors can be controlled by the foundry, although minor
"lot to lot" variations will occur. The tolerance bands
provided for investment castings are determined by these
uncontrollable factors.
With critical design review and
minor expansion of tolerances, we can eliminate
machining of your investment castings. If closer
than cast tolerances are necessary, the machining
required on an investment casting will still be
substantially less than on conventional cast or
fabricated pieces.
Factors affecting close dimensional
tolerances in an investment casting include the
following:
Variables Casting size and shape determines the tolerance required
to allow for process variables. These allowances will
vary by foundry, depending on foundry experience or
process control capabilities.
Many process factors affect investment
casting tolerances, including:
wax temperature
firing
temperature
type of wax
pouring
temperature
pressure of
wax injection
rate of cool
die temperature
design
configuration
mold or shell backup sand composition
number of
coats applied
Standard linear
tolerances As a general rule...normal linear tolerances on an
investment casting can be +.010" for up to
1", and +.005" for each additional inch
thereafter.
Normal tolerances can
be expected for production repeatability of all
casting dimensions.